Glass Wire Saw Machine SG 40

Name: Glass Wire Saw Machine SG 40 - Vimfun Diamond Wire Saw
SKU: SG 40
Price: 1.00 USD
Availability: InStock

SKU: SG 40

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This gantry-style cutting machine uses a closed-loop diamond wire to cut materials with hardness lower than diamond. It is designed for large-scale slicing and is widely used in the optoelectronics industry, commonly referred to as the Glass Wire Saw Machine. The machine allows materials to be stacked for simultaneous cutting of multiple workpieces, ensuring exceptionally high cutting efficiency.

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Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Function	CNC Slicing
Cut Method	Wet Cut
Size	≤ 200 mm , ≤ 400 mm

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Description

Product Overview

The Glass Wire Saw SG40 is an upgraded version of the SG20, designed to handle larger materials with a cutting capacity of up to 400 mm in diameter. Featuring a gantry-style structure and horizontal cutting wire, the machine performs efficient, high-precision cuts from top to bottom. Once cutting is completed, the materials remain securely on the work platform, ensuring convenience and eliminating the need for manual supervision. With its fast cutting speeds, large throughput, and ease of operation, the SG40 is the ideal replacement for traditional inner circle slicers.

Product Details

Key Features

Expanded Cutting Capacity
- Capable of processing materials up to 400 mm in diameter, meeting the needs of larger-scale production.
Gantry-Style Horizontal Cutting
- The cutting wire runs parallel to the ground, performing top-to-bottom cuts while keeping the workpiece stable on the platform.
Hands-Free Operation
- Cut materials remain in place on the loading board after processing, requiring no manual intervention. Simply remove the loading board for further handling.
High Efficiency and Throughput
- Faster cutting speeds and high production volume make it an ideal solution for batch processing.
Precision Cutting
- Delivers clean, chip-free cuts with excellent surface quality, reducing the need for post-processing.

Advantages

Larger Cutting Capacity: Accommodates materials up to 400 mm in diameter.
Convenient Workflow: The cut products remain secure on the loading board, simplifying removal and handling.
Fast and Reliable: High-speed cutting ensures improved productivity with minimal waste.
Cost-Effective: Reduces labor costs and replaces inefficient inner circle slicers.
Broad Material Compatibility: Suitable for various hard and brittle materials used across industries.
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Applications

The Glass Wire Saw SG40 is widely used for cutting:

K9 Optical Glass: Precision optical components.
Microcrystalline Glass: Industrial and scientific applications.
Ohara Glass (Japan): High-performance optical materials.
Quartz Glass: Used in optics and electronics.
Sulfurized Glass: For specialized industrial uses.

With its larger cutting capacity, fast processing speed, and user-friendly gantry-style design, the Glass Wire Saw SG40 is the ultimate solution for manufacturers seeking high-efficiency, precision cutting of optical glass and other hard materials.

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Key Features of Endless Diamond Wire Cutting Equipment:

Endless Wire Design:
- Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
- The endless design eliminates the need for frequent wire changes, improving operational efficiency.
High-Speed Wire Operation:
- The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
- High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
Wide Range of Applications:
- Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
- Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
Exceptional Cutting Quality:
- Produces smooth cutting surfaces, often eliminating the need for additional polishing.
- Reduces material waste, which is particularly beneficial when working with expensive materials.
Eco-Friendly Operation:
- Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

Application Fields:

Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
Optics: Processing optical glass, lens materials, and other precision optical components.
Renewable Energy: Cutting solar crystalline silicon and battery materials.
Aerospace: Precision machining of high-hardness ceramics and composite materials.
Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

Comparison to Traditional Diamond Wire Cutting Machines:

Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

If you'd like more detailed information or strategies to promote and sell this type of equipment, I’d be happy to assist further!

X-axis stroke (mm)	Y-axis stroke (mm)	Z-axis space(mm)
500	500	500
500	500	600
600	600	600
600	600	500
800	800	800
1200	600	600
1500	600	600
1800	600	300
2400	600	400
2900	600	400
Customize on request	Customize on request	Customize on request