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Endless Diamond Wire Saw SGR 40

Name: Endless Diamond Wire Saw SGR 40 - Vimfun Diamond Wire Saw
SKU: SGSM 40

SKU: SGSM 40

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This is a loop wire cutting machine designed for versatile cutting tasks. It can automatically slice materials, rotate the loading table to cut square blocks, or adjust to freely set angles for cutting prisms. With its advanced automation and flexibility, it is an ideal solution for precise and efficient cutting applications.

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Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Function	CNC Slicing , Square Cut
Cut Method	Wet Cut
Size	≤ 200 mm , ≤ 400 mm

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Description

Product Overview

The Endless Diamond Wire Saw SGR 40 is a high-precision cutting machine designed specifically for optical prisms. This single-wire cutting machine employs a closed-loop diamond wire for fast, clean cuts without edge chipping. Capable of slicing, segmenting, and cutting materials at user-defined angles, the SGR 40 is highly versatile and fully automated. Once programmed, the machine operates independently, automatically shutting down upon task completion, making it an excellent solution for reducing labor costs.

Product Details

Key Features

Single-Wire Cutting System
- Utilizes an endless diamond wire, providing consistent performance for precise and smooth cutting with no edge chipping.
Automated Cutting Functions
- Supports slicing, segmenting, and angular cutting, with user-defined angle settings for customized processing needs.
Automatic Workpiece Rotation
- Features an automatic rotation mechanism to adjust the workpiece to the desired cutting angle, ensuring accuracy and flexibility.
Hands-Free Operation
- Once the program is set, the machine operates autonomously and shuts down automatically after completing all cutting tasks, eliminating the need for constant monitoring.
Fast and Efficient Cutting
- High cutting speeds enhance productivity while maintaining precision and surface quality.
User-Friendly Interface
- Intuitive programming and controls make it easy to operate, even for new users.

Advantages

Precision and Clean Cuts: Ensures high-quality cuts with no edge chipping, ideal for delicate optical materials.
Time-Saving Automation: Fully automated operation reduces labor requirements and minimizes errors.
Customizable Cutting Angles: Adjustable settings provide flexibility for specialized applications.
Cost-Effective: Lowers labor costs and improves efficiency, making it an excellent choice for high-volume production.
Safe and Reliable: Automatic shutdown after task completion enhances safety and operational reliability.

Applications

The SGR 40 is specifically designed for cutting optical prisms and other delicate materials, including:

Optical Prisms: Precision slicing and shaping for optical systems.
Optical Glass: For lenses, prisms, and high-precision components.
Crystals: Used in optical, scientific, and industrial applications.

With its advanced features, user-friendly operation, and outstanding performance, the Endless Diamond Wire Saw SGR 40 is the ideal solution for precision cutting of optical prisms and other high-value materials.

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Alumia Cut, Gemstone Cut, Glass Cut, Graphite Cut, Metal Cut, Optics Cut, Quartz Cut, Sic Cut, Silicon Cut

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Key Features of Endless Diamond Wire Cutting Equipment:

Endless Wire Design:
- Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
- The endless design eliminates the need for frequent wire changes, improving operational efficiency.
High-Speed Wire Operation:
- The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
- High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
Wide Range of Applications:
- Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
- Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
Exceptional Cutting Quality:
- Produces smooth cutting surfaces, often eliminating the need for additional polishing.
- Reduces material waste, which is particularly beneficial when working with expensive materials.
Eco-Friendly Operation:
- Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

Application Fields:

Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
Optics: Processing optical glass, lens materials, and other precision optical components.
Renewable Energy: Cutting solar crystalline silicon and battery materials.
Aerospace: Precision machining of high-hardness ceramics and composite materials.
Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

Comparison to Traditional Diamond Wire Cutting Machines:

Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

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X-axis stroke (mm)	Y-axis stroke (mm)	Z-axis space(mm)
500	500	500
500	500	600
600	600	600
600	600	500
800	800	800
1200	600	600
1500	600	600
1800	600	300
2400	600	400
2900	600	400
Customize on request	Customize on request	Customize on request